design and engineering

In this unit, the initial simulation is performed using expert and experienced engineers and the most up-to-date specialized software in the field of the production line design and molds design and finally, it is produced and executed.

Casting

It is the main part of the ingot production process, which includes two separate and advanced induction furnaces.

• The billet production line is equipped with an advanced induction furnace that is capable of melting 30 tons of raw materials and producing billets up to 200 mm in diameter by continuous casting.
• The pipe production line is equipped with an up-to-date induction furnace that is capable of melting 20 tons of raw materials and is able to produce pipes with an inner diameter of 5 to 60 mm and an outer diameter of 14 to 70 mm.

The produced billets and pipes are analyzed in three stages from melting to production so that the produced product is in accordance with the standard.

Control and Quality

Novin Shemsh Industrial Group has a laboratory equipped with a quantometer for analyzing metals and a sclerometer to evaluate the strength of the produced alloy. The laboratory is considered as one of the main pillars of quality control of materials and metal products, which is designed by experienced and specialized experts to produce quality products by providing accurate results of analysis.

After melting the raw materials in induction furnaces, the sample obtained from the melting is transferred to the laboratory and analyzed, and if approved by the quality control unit, the produced billets are transferred to the extrusion unit.

Extrusion unit

This unit is equipped with two press machines.

• The horizontal press machine with a power of 800 tons is used to produce solid brass sections with a diameter of 4 to 20 mm.
• The press machine with a power of 1500 tons is used to produce solid brass sections with a diameter of 20 to 100 mm.

In this unit, brass billets are cut according to the customer’s order and heated in preheating furnaces, and after reaching the desired temperature, they enter the extrusion device.

The extruded ingots are calibrated by the tension machine to achieve the final dimensions according to the required tolerances.